Jingwei Tianying CNC Core Bamboo Segment Composite Yarn Device
Release time:
2022-07-28
Author:
Source:
Abstract
Device Introduction:
This device is controlled by CNC, with an operating interface that implements two functions. It features a small footprint, compact structure, and is aesthetically pleasing and practical. It can independently spin core-spun yarn and slub yarn, or simultaneously spin spandex core-spun slub composite yarn and double-core core-spun slub composite yarn. This device belongs to the self-designed CNC system of Jingwei, with servo motors transmitting power. Process adjustments do not require changing the change gears, and changing varieties is simple and quick, suitable for batch and multi-variety production.
Device Features:
1. The guiding rollers of the core-spun yarn device are available in aluminum and steel materials. The aluminum guiding rollers are formed using a molding die and processed by CNC equipment, making them lightweight and high-precision. The surface has uniform grooves that effectively prevent the yarn cake from slipping due to gradual weight loss during operation, which could affect the yarn's stretching ratio and reduce the unevenness of yarn elasticity elongation. The steel material is made of stainless steel conforming to steel pipes, with a smooth surface that is wear-resistant and rust-proof.
2. The connection method of the core-spun yarn guiding roller adopts a single-section quick-release structure, which facilitates maintenance and replacement of the guiding roller. This structure has obtained a national patent.
3. Double-core core-spun yarn device: It adopts a drive unwinding method that combines CNC and mechanical or CNC and CNC. The long filaments are fed by CNC pressure rollers, while the spandex filaments are fed by mechanical or CNC drive. The placement of long filament yarn cakes can be done in three ways: hanging, flat, and suspended. This device can independently control the stretching ratio of each core filament, allowing for the spinning of different specifications of double-core core-spun yarn according to user requirements.
4. Servo motors: Domestic Huichuan, Japanese Yaskawa, Panasonic, Mitsubishi, or Delta. PC: German Siemens S7200SMART.
Touch screen: Taiwan Weilin WEINVIEW or Taiwan Delta 7-inch color LCD touch screen, Taiwan Mingwei switch power supply, specially made textile dual-bearing rotary encoder.
5. The system can store 120 varieties of slub process parameters, which can be directly called when changing varieties without re-entering.
6. Full-process dynamic tracking technology, fast response, high precision, ensuring that the parameters of spandex and slub remain unchanged during starting, stopping, or speed fluctuations, and can adapt to the main machine's frequency conversion speed regulation.
7. Large screen color touch screen human-machine interface, easy and intuitive to operate. When spinning ordinary yarn and various forms of core-spun yarn, slub yarn, and core-spun slub yarn, the mode can be switched directly on the screen.
8. A high-end network version is available, with no limit on the number of stored varieties and specifications. It can monitor production site data from the office and change varieties, and can interface with management ERP systems.
9. Automatically calculates and displays output, convenient for sample weight measurement.
10. Complete monitoring, protection, alarm, and stop functions.
11. Equipped with USB copy function for process parameters, facilitating quick ordering and variety changes for users with multiple devices, improving efficiency.
Service Promise:
The supplier offers a one-year free warranty for all products from the date of normal operation after installation and debugging, for issues related to product quality, and provides lifelong free software upgrade services.
Core-spun yarn device professional manufacturer - Jinzhong Jingwei Tianying.
Long-term commitment to the development and production of a series of core-spun yarn devices, spandex core-spun yarn devices, filament core-spun yarn devices, double core-spun yarn devices and other products can be used on long and short spinning machines of different manufacturers. According to the classification of guide roller materials and processing technology, users can be provided with core-spun yarn devices with high, medium and low prices.
Double-core core-spun yarn is a composite yarn spun from two filaments as the core yarn and coated with one or more short fibers (such as cotton, hemp, wool, silk, polyester, viscose, etc.). Usually, elastic filaments and rigid filaments are used as the core yarn. The composite yarn not only gives full play to the high elastic characteristics of elastic filaments, but also has the tensile and wear resistance characteristics of rigid filaments, and maintains the surface characteristics of coated short fibers, it is one of the ideal yarns for popular stretch fabrics in China at present. The other is double-filament core-wrapped yarn, which is a core-wrapped yarn with two rigid filaments wrapped in the center of the yarn and one wrapped around the outside of the yarn. The composite yarn realizes that the two filaments have different positions and shapes in the yarn. One filament is wrapped in the middle of the staple fiber to form a core-wrapped structure, which can be less exposed to sunlight, to prevent the strength from decreasing, another filament and the yarn of the core-wrapped structure are wrapped together to form a wrapping structure, which provides good abrasion resistance for the yarn. The composite yarn is the best choice for the production of training clothing and gun clothing.
Jinzhong Jingwei Tianying Machinery Co., Ltd. has more than 20 engineering and management personnel, with all kinds of advanced production equipment, design and manufacturing and other advanced technological means, around the special parts and auxiliary devices of textile machinery, the enterprise has established a development mode relying on the main machine of warp and weft spinning machine, independent research and development and independent production. The double-core spun yarn device designed and manufactured by our company makes full use of the original space of the main machine. On the basis of the original spinning principle, the new spinning device is installed, which broadens the spinning range of the spinning machine. The device has excellent yarn forming index, makes up for the defects of the traditional double-core spun yarn device, and makes the yarn more texture and aesthetic.
recommend Reading
Double-core package yarn device long filament cake placement - warp and weft Tianying
2022-01-10
The Applications and Characteristics of Double Core Yarn
2025-02-26